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Band mill engine sizing.

Started by Jaket123, October 29, 2015, 07:19:15 AM

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Jaket123

Hey guys I'm new and currently quoting parts and running some numbers for my first sawmill build. I've already decided to go with the Linn lumber model 1900 36" saw head and am going crank feed and crank raise lower for now. But I've been debating on engine choice. I saw mostly cedar, white oak, red oak, walnut, and poplar. I just can't decide if the 16 hp side shaft (1" shaft 16hp 21tq and electric start $300) is enough power or if I should go ahead and spend the extra for the 20hp( 1" shaft 20hp 32.6tq electric start $800). I plan to add electric power feed and electric up and down in the future. Also plan on adding a second motor to drive a hyd pump to drive a log loader, log clamp and log turner. Thanks for any input!

Jake
Just cause...

Magicman

Happy Birthday Jake.  I admire anyone that does a sawmill build.  I have never heard of anyone replace an engine with a smaller one, but there are many that have replaced smaller engines with larger ones.   ;D
Knothole Sawmill, LLC     '98 Wood-Mizer LT40SuperHydraulic   WM Million BF Club Member   WM Pro Sawyer Network

It's Weird being the Same Age as Old People

Never allow your "need" to make money to exceed your "desire" to provide quality service.....The Magicman

bandmiller2

Jake, everyone will tell you to chase the ponies and go for the bigun. Theirs a big price difference, I would rather see you with the smaller engine and spend the money on hydraulics power feed and up and down. Jury rigged low voltage electrics are troublesome, you would need an extra alternator, might as well be a small hyd. pump. If your mill will be stationary consider all 220v electric. A 7 1/2 or 10 hp electric will equal the engines your thinking of. Spend some time engineering and read the many posts here on home builts. Remember you will get out what you put in. Frank C.
A man armed with common sense is packing a big piece

Kingmt

I have a 7HP on  HF mill but considering going bigger. I also can only cut a 20" board.
Sawmill=Harbor Freight Item#62366
Chainsaws=MS180CBE(14"), MS290(18"), MS038(20"), MS660(20" & 36")
Staff=1Wife & 5 Kids :)
Please excuse my typing. I don't do well at catching auto correct.

Kbeitz

Running a 13hp Honda and have yet to run out of power.
Collector and builder of many things.
Love machine shop work
and Wood work shop work
And now a saw mill work

thecfarm

I vote for the 20,but it's not coming out of my wallet either.  ;D  I have 20 on mine. I always push the long mill. I have a mill that can cut 20 foot logs. I never have,but it gives me 4 feet more to put a 16 foot log on instead of about 6 inches. It allows me to get the head out of the way to get lumber off the mill. It's so much easier,I never thought of this until I started to use it. But there again,it's not coming out of my wallet. BUT the 20hp,extended track and the no flex track did add about $2000 to the price of the sawmill. It was all worth it. And than some.
Model 6020-20hp Manual Thomas bandsaw,TC40A 4wd 40 hp New Holland tractor, 450 Norse Winch, Heatmor 400 OWB,YCC 1978-79

Jaket123

Thanks magicman, and yes I would agree with u there. I deal with hydraulics daily as I work in plastic injection molding and work with star, Kawasaki, and fanuc robots daily so as far as making it, and the control system and understand of hydraulics and flow controls ect is no big deal. My only issue with running up/down hydraulics and hyd feed is how to run it from my portable trailer base to the moving Sawhead. At work we use what we "cat track" the keeps all cables and lines all need and in place as the moveable part moves along its axis (ie carriage moving back and forth on the trailer. Anyone have photos of how someone else accomplished this?

I agree electronics can be a pain like in the jap crap I work on daily. So I'm totally open to having hydraulic feed and up/down if I could do so reasonably.

As for the motor... I'm just worried about one day I'm sure I'm going to burry the saw to the full 36" cut into a big ole white oak and just not have the power needed.

I will more than likely go ahead with the 20hp for the sawhead and run another 8-10hp motor on the trailer to run a 5gpm 2000 psi pump to power the log loader, clamp and turner... And possibly use it to power the feed and up down if we can come up with a "nice" solution for for running the lines from the base to the carriage. Thanks for all the input guys keep it cumin!

Jake
Just cause...

Jaket123

Thecfarm I agree with you on the track. Mine will be on a trailer and portable. But it will have at least a 20' track and be built very heavy to prevent flexing of track and to prevent wavy cuts!

Jake
Just cause...

Den-Den

The smaller engine should be OK for hobby use IF the band speed is not too fast.  Optimizing band speed, pulley sizes and belts is important for smaller engines, recommend that you design some flexibility into the power train so that you can experiment with rpm ratio without major expense.  If the engine pulley is initially on the small size (to save a few dollars) then you cannot try a smaller one without belt slipping problems; that would force you to purchase a second large pulley for bigger $$.
Your plan to make it simple at first and upgrade later is good, considering how these upgrades will attach and work during the initial design will save you some money.
I found that power up/down was more important than power feed for my mill
You may think that you can or may think you can't; either way, you are right.

Jaket123

Technically yes it's a hobby mill. But I'm a firm believer in over building. I wana build "A" mill not mills... That's y I chose the 36" Linn design sawhead. And that's why I'm leaning toward the 20hp motor. I may even use linns cent. Clutch he sells. Because it's the clutch and driven wheel he uses on his mills so it should be a good combo. I know all the hydro feed and raise and log loader, log clamp and turner may be a lil overkill for a hobby mill. But I like to built things to an industrial capacity and grade just to know I have the mill that could last a lifetime.

Jake
Just cause...

Ljohnsaw

Well, I started with a 2.5hp electric and upgraded to a 7hp gas I had laying around.  That worked, but really slowed down cutting on the big stuff.  So I was heading down to a 13hp as a min.  Found a used 18hp twin and went with that.  Right now, a little belt slip is my only problem.  Rule of thumb:  Take the size you think you need, add 10%, double it and tack on 15% :D
John Sawicky

Just North-East of Sacramento...

SkyTrak 9038, Ford 545D FEL, Davis Little Monster backhoe, Case 16+4 Trencher, Home Built 42" capacity/36" cut Bandmill up to 54' long - using it all to build a timber frame cabin.

Philngruvy

Jake, I have the WM LT15 with the 18 hp Kohler.  It does a great job on hemlock and poplar, but when I am cutting oak, it bogs down more than I like.  I don't know if 20 hp would make a big difference but then the the 36" saw head will allow you to put a larger log on the mill than I can with the LT 15 which could cause issues.
LT 15 18G
Bobcat 751

Kingmt

However big you build it there will still be a time it is to small.
Sawmill=Harbor Freight Item#62366
Chainsaws=MS180CBE(14"), MS290(18"), MS038(20"), MS660(20" & 36")
Staff=1Wife & 5 Kids :)
Please excuse my typing. I don't do well at catching auto correct.

Jaket123

John I like your way of thinking lol I know several Linn based mills are running 24-26hp engines I just don't wana drop that kind of cash on one right now. I can get the 20hp for $800 shipped with 3year warranty and that's about all I have budgeted for a motor. Would loveeeeee to find a 24-26 uses local. But no luck. Most side shaft engines around here are 3-10hp no big ones really.

And yes I know kingmt big is never big enough. I'm into side by sides I own a canam so I know all about that lol never ending cycle

Jake
Just cause...

Kbeitz

Search the Craiges list for used garden tractors.
Lots of older sears had 18-20 hp Onans in them.
A tractor with out the deck can be had cheap.
Collector and builder of many things.
Love machine shop work
and Wood work shop work
And now a saw mill work

Jaket123

Thanks kbeitz an other to look for good side shaft motors?
Just cause...

ncsawyer

I tend to agree that bigger is better when it comes to engines.  That's why I went with the largest engine option on my last mill.  I have also sawed hundreds of thousands of BDFT on a LT40 manual with the original 18hp Briggs, and it always did the job no matter how big the logs were.  Even if they were 38" diameter white oak.  Of course it wasn't nearly as fast as my new diesel mill but it got the job done, and on average (20" and under) pine, that motor would easily cut over 2,000bdft per day on that mill.
2015 Wood-Mizer LT40DD35
Woodmaster 718 planer
Ford 445 Skip Loader

bandmiller2

Jake its always been the big bug-a-boo to get power and hydraulics from the moving carriage to the bed for clamps and loading. As you figured a separate power unit is easiest otherwise its that expensive track or festooning. The mill I built utilizes a hyd. pump driven from the motor on the carriage and a separate motor and pump for the clamp/log turner on the base. The carriage pump supplies head up and down and carriage travel. Higher HP gives you a little more speed. Frank C.
A man armed with common sense is packing a big piece

garre1tt

I have been very happy with my linn 190A.  I did upgrade the engine from the 14 to the 18hp brigs.  Max width of cut says 26" but that would be with two cut edges.
23" is safer.  Hate to tell you but it is important the max width for the 1900 is 30".  the max log size is 36".  Believe that is more to do with how high the head will raise.

Anyway, I have been very happy with the 18 hp brigs.
Woodmizer LT 40, 1900 Linn Lumber Band mill, massey ferguson 245 tractor, Stihl 084,066,036,370,290,018
Past owner of WoodBug CSM, Alaskan CSM,1900 Linn Lumber Band mill, Lucus 6-18 Stihl 064, Stihl 084

kelLOGg

Are you trying have the capability to cut 36" wide boards? That's a tall order. I have a 16HP Kohler and can cut a 32" LOG but only a 25" board out of it. I have cut white oak that size and it is slow. If you really know that is what you must be able to cut then go for 20.
Bob
Cook's MP-32, 20HP, 20' (modified w/ power feed, up/down, loader/turner)
DH kiln, CatClaw setter and sharpener, tandem trailer, log arch, tractor, thumb tacks

Ljohnsaw

Quote from: Kbeitz on October 29, 2015, 12:46:49 PM
Search the Craiges list for used garden tractors.
Lots of older sears had 18-20 hp Onans in them.
A tractor with out the deck can be had cheap.

That's what I did for my engine.  I forget how much - $160? and it had an electric clutch.  So far it's working great.
John Sawicky

Just North-East of Sacramento...

SkyTrak 9038, Ford 545D FEL, Davis Little Monster backhoe, Case 16+4 Trencher, Home Built 42" capacity/36" cut Bandmill up to 54' long - using it all to build a timber frame cabin.

Jaket123

Thanks frank c that's the info I have been looking for. As far as my mill I wana have a set up to throw it on the mill and cut it... If it fits I could mill it? That's what I want
Just cause...

dustyhat

20 hp , should make you happy with your first build. but motors are like garages you will always wish you would have went bigger :laugh:

Magicman

And then when you get the engine size that you need, you will realize that you really need a Diesel.   ;D
Knothole Sawmill, LLC     '98 Wood-Mizer LT40SuperHydraulic   WM Million BF Club Member   WM Pro Sawyer Network

It's Weird being the Same Age as Old People

Never allow your "need" to make money to exceed your "desire" to provide quality service.....The Magicman

bkaimwood

You will never regret the larger engine, but will much more likely regret the smaller one...swing as much as you can...especially on larger purchases as such..be more frugal on small, less impacting purchases?
bk

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