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Speeding up wood splitter

Started by tpyounome, September 13, 2012, 03:26:45 PM

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tpyounome


Is there any way to adjust the speed of the ram on older wood splitters.  Mine is homemade.  With a 6 hp engine.  I have replaced the filter.   

  
Thanks

beenthere

Adjust the speed faster or slower?

A flow control can make it slower.

Possibly a larger diam hose could get a bit more flow to make it faster.

How fast is it now, and what is the diam. of the cylinder and rod diam?
south central Wisconsin
It may be that my sole purpose in life is simply to serve as a warning to others

Handymark

Hey there tpyounome, I have no idea on the splitter but I was born and raised in Lafayette and now live in southern Indiana.

blades

Well here 's the scoop. To speed up the ram the fastest way is to replace the pump with a higher output. There is down side to this though as you are short hp. It is very likely that you currently have a 11gpm pump ( pretty standard) so the next jump is around 13-16 but your 6.5hp will likely bog out on you.  The other way at the expense of tonnage is to replace the ram with one of a smaller diameter. Increasing the diameter of the pressure lines will have little effect on speed but more on allowing the system run a bit cooler due to less restriction in the lines. Most of the cylinders used have 1/2" work ports so the cost of larger lines and adapters is not worth it.

trapper

Do you have a 2 speed pump? run fast under no load slow when you need the power.
stihl ms241cm ms261cm  echo 310 400 suzuki  log arch made by stepson several logrite tools woodmizer LT30

tpyounome

I didn't think I had a two stage pump.  So I went to town and bought a 13 GPM two stage pump.  Of course the inlet was set up with a hose fitting instead of a hyd. fitting.  So I am working on changing that now. 
I agree I may run out of power.  But I think I can work around that.  I have another engine I can put on it.
Thanks all, I will keep you updated.

thecfarm

Please keep us posted. good luck. How many seconds does it take split now? I have no idea how long it takes mine. I just have a standard splitter. Mine will return by itself,after I set the handle,so that saves some time there.
Model 6020-20hp Manual Thomas bandsaw,TC40A 4wd 40 hp New Holland tractor, 450 Norse Winch, Heatmor 400 OWB,YCC 1978-79

trapper

  Of course the inlet was set up with a hose fitting instead of a hyd. fitting.

How large a hose you using to supply the pump? I dont know a lot about hydraulics but I think  the hose fitting is to allow you to use a large inlet hose so you do not starve the pump. Others may be able to explain it better.
stihl ms241cm ms261cm  echo 310 400 suzuki  log arch made by stepson several logrite tools woodmizer LT30

pineywoods

Only way to speed up a splitter is to move more oil. Either get a bigger pump or speed up the existing pump. Either way will require more power...
1995 Wood Mizer LT 40, Liquid cooled kawasaki,homebuilt hydraulics. Homebuilt solar dry kiln.  Woodmaster 718 planner, Kubota M4700 with homemade forks and winch, stihl  028, 029, Ms390
100k bd ft club.Charter member of The Grumpy old Men

tpyounome

Ok. I installed the new pump.  And as Blades suggested, the motor will sometimes die under a tough split.  This is a two stage pump.  But I don't think it is going into the slower more powerful stage.  Today I will attempt to play with some of the settings....  After I watch the Purdue game.

blades

Running out of power when pump kicks down into High pressure low flow- ya need to get the higher hp eng. on there 8hp min 12 better. The supply line to the pump should be no smaller than 1" id. But you would have to use whatever size fits the port on your tank. Real pain to change it.

stumper

I used a freind's splitter that was set up to auto cycle.  You put the block on hit the lever and it went forward till it hit a pre set pressure then retracted.  If you had a tough peice of wood you did have to hold the level and over ride the pre set return.  This work great for one person.  I do understand there is a huge liability issue for a company but as I do not loan my splitter to anyone it is only a safety issue for me. 

Unfortunaely that freind has passed so I can not review his set up.  I would love the brain trust to ponder this modification and share how it could be done. 

WH_Conley

A valve with detent in both directions.
Bill

stumper

OK I guess I am missing something then.  If it detents in both directions will it not just go forward till it reaches a given pressure and then kick out in, staying in the forward position?  I need something to push forward, kick out into a return position and when fully retracted kick into a nuetral or open position resting till I hit the level again.


westyswoods

Look for an autocycle valve. I think I got mine through Northern, Prince is the manufacturer. It does just what you ask.

Put the log on throw into forward or split mode, go get another chunk and, the cycle should complete to starting position without any help from the operator. Timberwolf splitters use these also.

There are a few little bugs I found need to be worked out with the settings though once they are tuned how sweet it is. My wife complains she can't keep up with the stacking. Come on woman pick up the pace, just kidding she is a trooper.

Be Well and Stay Safe
Westy
Stay Safe and Be Healthy
Westy

sawguy21

Most if not all commercially built machines require the operator to hold the handle on the forward pass to keep hands away from the wood. This is a safety feature. One problem I have encountered on some splitters has to do with the stripper , it is designed to stop the wood and allow the wedge to pull free on the return stroke in the event of a jam. The block can ride over the device and cause injury if the operator is not paying attention.
old age and treachery will always overcome youth and enthusiasm

stumper

Thanks.  I'll search for an auto cycle valve from Prince.  My machine has a fixed wedge so riding the wedge is not an issue for me. 


Al_Smith

I know some people use a double detent "auto cycle" valve .I personally feel they are unsafe .Might be finger pruners,not good .

On a larger pump you can adjust most two stage pumps where the pump shifts into high pressure at a lower than factory settings .Most are adjustable from 600 to 900 psi but that might vary depending on the pump .

Rule of thumb on power is approx 1 Hp per gallon per minute at 1500 PSI .With a two stage it's possible to use a smaller engine because it will shift the volume once it transfers to high pressure low volume .Now weather 6.5 HP could handle a 13 GPM pump or not I can't really say .It might if the transfer pressure were set lower .You could probabley "Google " the pump and see what the flow rate is at low volume and decide if it would work .

blades

Prince makes an auto return valve system ( 2 spool ) They were about $350 . this will accomplish what you are requesting. Soory about being so slow to answer, got real busy.

Al_Smith

Now there's a bunch of difference between a detent return and a detent both ways ,advance and return .

Surplus center which seems to be a favorite on this site sells regular "splitter " valves a lot cheaper than 350 bucks which are detent return only ,not hand amputators and finger pruners like a double detent .

blades

The prince valve assembly has 2 handles, push both forward to split when the ram hits the end of its extension stroke one kicks out and the ram retracts, when fully retracted that valve kicks out.  not a double detent system.

Al_Smith

Gotya . I think one of those 14,000 dollar splitters somone had a vid clip of ran a deal like that .

Probabley a little bit safer than a both ways detent single valve .

Back to the subject at hand .Now it's one thing if the splitter were slow as a snail in January but another thing on a normal splitter .

I'd like to see just one person who thinks they can out run a splitter by themselves feed wood into a rapid cycle time splitter for over20 minutes at a time .He who goes extremely fast does not go extremely long .

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