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New green shop

Started by cypresskayaksllc, November 20, 2011, 09:39:33 PM

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cypresskayaksllc

Im building a new workshop to replace my old one. Heres the story of the old one.

It started out as a pole barn 20'x30' about 30 years ago. Then got downsized to a storage shed/ laundry room 12'x30'. Then I started to use it as a workshop. I figured I needed more room so I expanded it it 20'x40'. Then later another 10' making it 30'x40'. Back then I didnt have a sawmill and wood wasnt so easy to come by. Everything was patched together with different scraps of wood. The floor was dirt, or sand. I got tired of all the sand in the air so I put down some scrappy wood. However the roof wasnt built that high so I couldnt build up the floor properly. But it was better than nuthin. When I added on to the shop I did so up hill. So when it rained hard the shop got washed out. A couple weeks ago I figured I had enough so I made a plan to build a new shop. I will be recycling the tin roof and building a proper flooring and raising the height of the roof. Ive included some pictures of the old shop. The logs Im cutting with the WM and the lumber Ill be using. Ill be dismantling the shop this week, Ive already started today. I expect to have the foundation down by Wednesday.

 







Thats just some of the lumber. Mostly for the floor and walls
LT40HDDR, JD950FEL, Weimaraner

thecfarm

You will think you have died and gone to heaven when you get it done.
Model 6020-20hp Manual Thomas bandsaw,TC40A 4wd 40 hp New Holland tractor, 450 Norse Winch, Heatmor 400 OWB,YCC 1978-79

Magicman

This will be interesting.  Keep it coming.   :)
Knothole Sawmill, LLC     '98 Wood-Mizer LT40SuperHydraulic   WM Million BF Club Member   WM Pro Sawyer Network

It's Weird being the Same Age as Old People

Never allow your "need" to make money to exceed your "desire" to provide quality service.....The Magicman

TimGA

Good luck on your project, seems getting started is the hard part, then all the unexpected,then it is more than you expected,then you are done. Hope it turns out the way you want. The weather is supposed to be nice. I am up near Valdosta not to far from you. Tim
TK2000, Kubota L3130GST, grapple, pallet forks, 2640 Massey w/loader (The Beast) Husky saws Logrites One man operation some portable most stationary.

kelLOGg

Where is all the stuff going while you build? When I built mine I had equipment under a tarp(s) for 1 year and a half. :(
Bob
Cook's MP-32, 20HP, 20' (modified w/ power feed, up/down, loader/turner)
DH kiln, CatClaw setter and sharpener, tandem trailer, log arch, tractor, thumb tacks

bandmiller2

If you have the room and no problems with the town I'd leave the old building as is and build the new shop,you can never have enough storage. Frank C.
A man armed with common sense is packing a big piece

mometal77

Permits here are anything but nasty. And hypocritical in the planning commission here.  I am envious....20x40.  Not bad at all.
Too many Assholes... not enough bullets..."I might have become a millionaire, but I chose to become a tramp!

zopi

I am lusting after that post drill, just a bit.

I am working on skinning our old barn here, board and batten and replacing the rotted sills...got the siding up and have put a temporary stage floor in the back of one bay to store some stuff...which has freed up my woodshop, as mama has me turning out knickknacks for the fleabay/etsy crowd.
That new shop will be sweeet!
Got Wood?
LT-15G GO chassis added.
WM sharpener and setter
And lots of junk.

cypresskayaksllc

Ive had some progress in the shop rebuild. To answer some questions: Im storing everything under tarps. I think I will be done with this project at least before 2012. I would like to leave this building standing and build in a new spot. But all the utilities are already there and I dont want to buy new tin. The post drill is just for looks. I dont use it.
Ive moved most of the stuff out and under tarps. There are so many small things. Needed a lot more boxes than I thought. Tomorrow I hope to have the rest of the stuff out, de-wire and tin roof removed.



LT40HDDR, JD950FEL, Weimaraner

zopi

Ooooo...twenty one inch Powermatic bandsaw....niiice.
Built by real rednecks in my hometown of Mcminnville Tn....

Had one, amd had no shop space for it...found it a good home in a local cabinetry shop.
Got Wood?
LT-15G GO chassis added.
WM sharpener and setter
And lots of junk.

cypresskayaksllc

Zopi, Its too dark in the pic to tell but its a 20" rockwell w/carter guides. Used at hillsborough county high school (FLA). My first bandsaw was a delta bought new for 100 bucks. I could pick the thing up with my pinkie. I threw that in the trash pile yesterday. I dont think I ever cut anything successfully with it. I got the rockwell bandsaw for 200 bucks I think. Doesnt seem right that the 2 bandsaws were 100 bucks apart in cost. Its not my favorite bandsaw I own though :)
LT40HDDR, JD950FEL, Weimaraner

jueston

its sure going to be something you can be proud of when you finish, having cut all the lumber yourself and everything. good luck

cypresskayaksllc

well I didnt get the foundation down today. I had a sawing job yesterday that lasted all day. The logs were low quality so it took me about all day to get 12oo bdft. Still a good day. I had a problem with my power feed. While in a cut the head just took off. faster than I thought was possible. The band came off. I got the band out and pushed the head back a little. It would go forward but not reverse. I looked at the manual. Nothing. I called WM but I didnt have a test light so we couldnt figure it out. Just as I was packing up to leave I checked one more thing. It was the cat trax connection. Anyway I got the roof off today and all the power out of the building. Tomorrow before I eat Im just going to push everything down with the tractor. 
LT40HDDR, JD950FEL, Weimaraner

stormyweatherman

looks and sounds like a bittersweet process.  nice old building.  from your profile and handle i'm thinking you made some beautiful 'petit bateaus' in there over the years.   my wife and kids just bought me a 'plastic kayak.' i really need to get back out fishing again.  problem is, every time i get a little boat i want to put a sail in it. :o  and they do make some nice sailing rigs for kayaks.  love the sound of silent running, the wind, and just water passing over the hull.  good luck and have a nice holiday.
if experience is the sum of all my mistakes, then i must know a great deal more than i realize

customsawyer

The only thing I am having a hard time with is you starting this shed 30 years ago and your age is 29. ;D I am hoping you aren't the one that started it.
Just joking a bit the work is looking good and you have some nice tools.
Two LT70s, Nyle L200 kiln, 4 head Pinheiro planer, 30" double surface Cantek planer, Lucas dedicated slabber, Slabmizer, and enough rolling stock and chainsaws to keep it all running.
www.thecustomsawyer.com

Tom_Averwater

What ever size you are going to build it , double it . Can't never have enough space .
He who dies with the most toys wins .

cypresskayaksllc

This shop does date back before I was around. It was my dads barn.
I know bigger is better but you got to draw the line somewhere. And it is just me building this thing.
Ive had a little progress with the project. Families in town so the pace is slowed a little. Got it cleared and graded this evening. Then I had to go watch FSU beat up on the gators.  It was too dark to take a picture of the latest but here are a couple recent.





I'll try to get the foundation piers down tomorrow.
LT40HDDR, JD950FEL, Weimaraner

eastberkshirecustoms

Nice, who doesn't love a good fire??!! Out with the old and...

TimGA

Great progress at this rate you will be finished in no time. As you are building, and you think you want change somthing CHANGE IT now is the time. You will be using this building a long time, you will kick yourself in the behind later.Try not to have to many if only I !! Looks like you have a good plan with the stack of precut wood. Amazing how much help our small tractors w/fel are.   Good luck !! Tim
TK2000, Kubota L3130GST, grapple, pallet forks, 2640 Massey w/loader (The Beast) Husky saws Logrites One man operation some portable most stationary.

Magicman

You are looking good.  Be sure to print these pictures and place them in an album.  It will be fun to look back at the way it was.   :)
Knothole Sawmill, LLC     '98 Wood-Mizer LT40SuperHydraulic   WM Million BF Club Member   WM Pro Sawyer Network

It's Weird being the Same Age as Old People

Never allow your "need" to make money to exceed your "desire" to provide quality service.....The Magicman

Stephen1

I would love to be in the south where you can start a project in november :) We are busy storing things for the winter...
IDRY Vacum Kiln, LT40HDWide, BMS250 sharpener/setter 742b Bobcat, TCM forklift, Sthil 026,038, 461. 1952 TEA Fergusan Tractor

jueston

Quote from: Stephen1 on November 27, 2011, 09:45:03 AM
I would love to be in the south where you can start a project in november :) We are busy storing things for the winter...

and not have to take snow load into account....

WDH

Looks like the hound is also enjoying the process  :D.  Looking good.
Woodmizer LT40HDD35, John Deere 2155, Kubota M5-111, Kubota L2501, Nyle L53 Dehumidification Kiln, and a passion for all things with leafs, twigs, and bark.  hamsleyhardwood.com

zopi

Looking good...I am trying to not think about bandsaws right now.
Got Wood?
LT-15G GO chassis added.
WM sharpener and setter
And lots of junk.

cypresskayaksllc

More progress. Yesterday rained all day so everythings a little muddy now. Got my piers in and termite treated. Floor joists are in. Im working on the flooring now. I need 1200 sq ft and I think I have around 900 right now. Ill have to cut a few more pines down this week.



LT40HDDR, JD950FEL, Weimaraner

customsawyer

Looking good keep up the good work.
Two LT70s, Nyle L200 kiln, 4 head Pinheiro planer, 30" double surface Cantek planer, Lucas dedicated slabber, Slabmizer, and enough rolling stock and chainsaws to keep it all running.
www.thecustomsawyer.com

redbeard

The joist look like full dimension. Gonna be a solid floor. Great job
Whidbey Woodworks and Custom Milling  2019 Cooks AC 3662T High production band mill and a Hud-son 60 Diesel wide cut bandmill  JD 2240 50hp Tractor with 145 loader IR 1044 all terrain fork lift  Cooks sharp

Magicman

No fair, you had help.   ;D
Knothole Sawmill, LLC     '98 Wood-Mizer LT40SuperHydraulic   WM Million BF Club Member   WM Pro Sawyer Network

It's Weird being the Same Age as Old People

Never allow your "need" to make money to exceed your "desire" to provide quality service.....The Magicman

ForestMan

Your project is looking really good, coming along well.
There is nothing like the natural beauty of wood.

cypresskayaksllc

My helpers get distracted easily. Theyd rather be huntin. (Thats one of many dead rats my dogs have been getting since I tore down the shop)

LT40HDDR, JD950FEL, Weimaraner

Lambee10

that dog is proud of that thing. you could almost mount it! :D :D

All animals like me...at feeding time.

M-14 Belsaw and the toys to go with it.

WDH

I think that your partner is enjoying the project as much as you are!
Woodmizer LT40HDD35, John Deere 2155, Kubota M5-111, Kubota L2501, Nyle L53 Dehumidification Kiln, and a passion for all things with leafs, twigs, and bark.  hamsleyhardwood.com

cypresskayaksllc

My other partner. They dont point at rats though

LT40HDDR, JD950FEL, Weimaraner

WDH

You could not ask for better partners!
Woodmizer LT40HDD35, John Deere 2155, Kubota M5-111, Kubota L2501, Nyle L53 Dehumidification Kiln, and a passion for all things with leafs, twigs, and bark.  hamsleyhardwood.com

cypresskayaksllc

Finished the flooring and put some posts up. I ran out of lumber so I had to go cut some more. Got a gnarly pine. First one Ive cut like it. Although I havent been cutting for very long.







LT40HDDR, JD950FEL, Weimaraner

customsawyer

I bet you had some sap on your blade from that log.  ;)
Two LT70s, Nyle L200 kiln, 4 head Pinheiro planer, 30" double surface Cantek planer, Lucas dedicated slabber, Slabmizer, and enough rolling stock and chainsaws to keep it all running.
www.thecustomsawyer.com

WDH

And in your hair, eyes, nose, ears, clothes, feet, hands.................... :D.
Woodmizer LT40HDD35, John Deere 2155, Kubota M5-111, Kubota L2501, Nyle L53 Dehumidification Kiln, and a passion for all things with leafs, twigs, and bark.  hamsleyhardwood.com

cypresskayaksllc

LT40HDDR, JD950FEL, Weimaraner

TimGA

Boy are you going to be happy, great progress looks great !! I can smell the wood from here.  Tim
TK2000, Kubota L3130GST, grapple, pallet forks, 2640 Massey w/loader (The Beast) Husky saws Logrites One man operation some portable most stationary.

beenthere

That popped up in a hurry. Looking good.
Thanks for the pic.
south central Wisconsin
It may be that my sole purpose in life is simply to serve as a warning to others

cypresskayaksllc

Not one piece of wood in this building has traveled more than 500yds from stump to building. All on about 10 gallons of diesel and a pint of ATF.

LT40HDDR, JD950FEL, Weimaraner

jueston

its really coming togather now, lookin' good.

Slingshot



    Gotta say it's looking a right smart better than the ole dirt floor
barn. But you better stop up all them rat holes. :)


___________________________





Magicman

This is shaping up to be a good entry for the 2013 WM Personal Best Contest.
Knothole Sawmill, LLC     '98 Wood-Mizer LT40SuperHydraulic   WM Million BF Club Member   WM Pro Sawyer Network

It's Weird being the Same Age as Old People

Never allow your "need" to make money to exceed your "desire" to provide quality service.....The Magicman

ljmathias

Fantastic progress and a beautiful building- wish I could get things done that fast!   :D

Lj
LT40, Long tractor with FEL and backhoe, lots of TF tools, beautiful wife of 50 years plus 4 kids, 5 grandsons AND TWO GRANDDAUGHTERS all healthy plus too many ideas and plans and not enough time and energy

Stephen1

Quote from: ljmathias on December 10, 2011, 07:28:56 AM
Fantastic progress and a beautiful building- wish I could get things done that fast!   :D

Lj
Your not the only one, I`m thinking he has a crew of guys he is hiding on us, or way more daylight than we have in the north here. I do know it is faster working when it`s
+20 versus -20... :D
Looking great though
IDRY Vacum Kiln, LT40HDWide, BMS250 sharpener/setter 742b Bobcat, TCM forklift, Sthil 026,038, 461. 1952 TEA Fergusan Tractor

cypresskayaksllc

More progress. The project is almost complete. Im building the doors this weekend. Two 36" doors in front and one in the back. After that its just small jobs. Ive used mostly green lumber right off the mill for this project. But some of the lumber was dry. One lesson stands out the most for me. Dry lumber is a lot lighter than green lumber. Especially if you have to hold it up level by yourself. You dont need spinach to have popeye forearms. Green lumber will give them to you also.  Heres a current picture.

LT40HDDR, JD950FEL, Weimaraner

isawlogs


Are you in for a teat working out of that versus the drirt floor .    8)

  That looks to be one fine building you have there.  :) :)
A man does not always grow wise as he grows old , but he always grows old as he grows wise .

   Marcel

jimdad07

I just read through this thread, what a great project.  Very well done.  The OP reminds me of myself, I start my new shop in the spring after I do some heavy milling all winter.  Great work and I look forward to seeing the interior.
Hudson HFE 30 Homesteader bandmill w/28' of track
Couple tractors, a bunch of chainsaws and not enough time to use them.

WDH

Looking great!  You have done a fine job.
Woodmizer LT40HDD35, John Deere 2155, Kubota M5-111, Kubota L2501, Nyle L53 Dehumidification Kiln, and a passion for all things with leafs, twigs, and bark.  hamsleyhardwood.com

redbeard

Really looking good! Building with sawmill wood is as addicting as milling. Its hard to stop. Nice job.
Whidbey Woodworks and Custom Milling  2019 Cooks AC 3662T High production band mill and a Hud-son 60 Diesel wide cut bandmill  JD 2240 50hp Tractor with 145 loader IR 1044 all terrain fork lift  Cooks sharp

thecfarm

Now to move everything back in. You will really enjoy that building.
Model 6020-20hp Manual Thomas bandsaw,TC40A 4wd 40 hp New Holland tractor, 450 Norse Winch, Heatmor 400 OWB,YCC 1978-79

Onthesauk

First class job!  Quite amazed at how fast it came along, coming from tree to shop.
John Deere 3038E
Sukuki LT-F500

Don't attribute irritating behavior to malevolence when mere stupidity will suffice as an explanation.

customsawyer

Looking good. I bet you are having a hard time stopping at the end of the day as you would like to have it done and get moved back in.
Two LT70s, Nyle L200 kiln, 4 head Pinheiro planer, 30" double surface Cantek planer, Lucas dedicated slabber, Slabmizer, and enough rolling stock and chainsaws to keep it all running.
www.thecustomsawyer.com

LA Z BOY

Stick a porch with a rocking chair on that front end & move in .

cypresskayaksllc

Quote from: LA Z BOY on December 17, 2011, 01:56:27 PM
Stick a porch with a rocking chair on that front end & move in .

That rocker would just be for looks. Theres not enough time to sit down.
Its a lot easier to pack things up in boxes then taking them back out and getting them somewhat organized. The problem is that I have a lot of misc stuff. Things that I doubt Ill ever use. But they arent the sort of thing I could donate and I dont want to throw them away. What do you guys do with these kinds of things. Do you just bite the bullet and toss them in the trash can. Do you hoard them.
LT40HDDR, JD950FEL, Weimaraner

Papa1stuff

No throwing away ,hoard them  :D :D ;D ;D
1987 PB Grader with forks added to bucket
2--2008 455 Rancher Husky
WM CBN Sharpener & Setter

sealark37

I would add my vote to hoard those odd things.  If you get rid of them, you will need the stuff you threw away before you know it.  Think of the fun your grandkids will have sifting through that pile when you don't need it any more.  Regards, Clark :D

WDH

If you throw something away, you will need it 20 years from now.  Trouble is, by then, you will have forgot that you have it  :D.
Woodmizer LT40HDD35, John Deere 2155, Kubota M5-111, Kubota L2501, Nyle L53 Dehumidification Kiln, and a passion for all things with leafs, twigs, and bark.  hamsleyhardwood.com

isawlogs

Quote from: WDH on December 17, 2011, 09:08:01 PM
If you throw something away, you will need it 20 years from now.  Trouble is, by then, you will have forgot that you have it  :D.
You will surely remember the day that you did through it away  ;D
A man does not always grow wise as he grows old , but he always grows old as he grows wise .

   Marcel

Woodchuck53

I just checked and saw that you are a younger guy. Congrats, I had to wait a few years and didn't get to build my shop till I was 42. Sure makes it nicer to work. Enjoy it. Great looking so for. What's next? Cabinets or open shelves? Stationary work surfaces or roll around?
Case 1030 w/ Ford FEL, NH 3930 w/Ford FEL, Ford 801 backhoe/loader, TMC 4000# forklift, Stihl 090G-60" bar, 039AV, and 038, Corley 52" circle saw, 15" AMT planer Corley edger, F-350 1 ton, Ford 8000, 20' deck for loader and hauling, F-800 40' bucket truck, C60 Chevy 6 yd. dump truck.

slider

You better keep that stuff or it"s going to come and bite you.Take it from a pack rat that"s paying a hefty price for his sinful ways.My shop (24x50) has been built for years ,has a dirt floor.Now i am getting ready to pour the floor and guess what,all this stuff has to go somewhere . My challenge is to not clutter it up this time.I'm going to keep most of it in and old out building and try to keep my workplace organized.As soon as I get out of packrat rehab I will start moving my stuff. good luck
al glenn

Wintergreen Mountain

    Nice job!

  I hope to start a project like that in the next year or two.
   

    LEON
1920 Ford 4x4 tractor, forks & bucket. 2010 36" Turner Mills band mill. Cat-Claw blade sharpener. Cat-Claw Dual Tooth Setter. Cat D3 crawler dozer. Cat 215c excavator, Ford L9000 dump truck. Gardner Denver 190 portable air compressor. KatoLight 40Kw trailer mounted gen set. Baker M412 4-head planer.

Lambee10

I have been following this thread and have been looking forward to updates since you started this.  This is a great project that the hundreds of guests and all the members are envious of.

Your dogs and rats will be very happy!

Are you like me?  You get it 90% done and start using it and find it hard to finish it up??
All animals like me...at feeding time.

M-14 Belsaw and the toys to go with it.

5quarter

Banana boxes are your friend...keep hoarding. ;)
What is this leisure time of which you speak?
Blue Harbor Refinishing

Coon

Round here it's old plastic milk crates and plastic five gallon buckets that hold some of the hoard.  :D  The thing now is to figure out a numbering or labeling system to identify which part of the hoard is in there.  ;)  Sure glad I salvaged all those square stackable pails with lids, from bin bolts. I must have about thirty of em and about 90% are full of thingamado's and whatchamacallits.   ;D  No hoard would ever be complete without em.  ;D And believe me the hoard is never done growing.  :o  Thinkin' about an alarm system to protect my hoard too.   ;D
Norwood Lumbermate 2000 w/Kohler,
Husqvarna, Stihl and, Jonsereds Saws

PC-Urban-Sawyer

Quote from: Coon on December 19, 2011, 01:00:46 PM
...  Thinkin' about an alarm system to protect my hoard too.   ;D

A properly formed hoard will protect itself. First of all, nobody can find what they're looking for and if they push too deep they'll be buried in the hoard-slide...

Herb

Said by the guy whose desk used to be labeled as a paperslide zone by his coworkers...


Coon

Ya I never included the Scrap Metal Jungle that we have out at the farm too...much like the properly formed hoard you speak of.   :D  It's MY Quality Junk and I'll keep it how I like.  ;D
Norwood Lumbermate 2000 w/Kohler,
Husqvarna, Stihl and, Jonsereds Saws

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