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The old gas grill would likely be cheaper and easier.
I would use 1/2" black pipe. Are there any vent holes down at the bottom to keep any gas from accumulating? I shouldn't think it would be any more concern than lighting an oven. I use a high pressure ball valve on my fryer to keep the gas off till I'm ready to light it in addition to the valve on the bottle. I also use it to regulate the flame, much the same as a burner control. The whole thing is home made and probably would get me thrown in jail. It will boil 5 gal of water in just a few minutes. Sounds like a jet engine. Used a grease zert for the tip and have a piece of flat iron right above it for a target to spread out the flame. Been using it for 15 years or more.
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